Refurbished welding robots: advantages, costs and real-life cases
Refurbished welding robots are the most efficient option for companies that want to automate their production while optimising their investment. At SEMAPRO, we refurbish industrial robots according to rigorous technical criteria, ensuring that each unit maintains the precision, speed and reliability of a brand-new system.
Our process includes a complete review of all axles and systems, the a6> all the axles and systems, the replacement of critical parts, the updating of software and drivers, and a final calibration.
The result is a robot ready to be integrated into the production line, capable of providing consistent and repetitive welds with the same level of productivity as a new piece of equipment.
This way, your company can access high-performance welding automation while reducing costs, implementation times, and operational risks.
With SEMAPRO, investing in a refurbished robot is a long-term strategic decision aimed at more competitive and sustainable production.
Advantages of refurbished welding robots
Cost savings
Investing in a reconditioned robot reduces the initial investment by between 40% and 60% compared to new equipment. This makes it easier for small and medium-sized enterprises to make the leap to robotic welding without compromising their budget. The return on investment comes sooner, freeing up resources for other areas of the business while maintaining the same quality and precision in every welded joint. In short, high productivity with a smart investment.
Reliability and performance proven
Every robot refurbished by SEMAPRO has demonstrated its a6> capability in real industrial environments.
We work with models from leading brands such as Yaskawa, Fanuc, ABB, Kuka, etc. renowned for their durability and operational stability.
Thanks to the experience of our technical team and to the a35> controls carried out at our facilities, we guarantee a stable and reliable operation even in applications. a42> stable and reliable even in demanding applications such as continuous MIG/MAG welding.
According to the American Welding Society, automation using robots is key to improving repeatability and reducing defects in welding.
At SEMAPRO, we have a team of technicians specialised in industrial robotics, with extensive experience in integration, maintenance and training.
Our qualification is reflected reflects both in the projects carried out and in external recognition: we are advisors accredited by the Generalitat, which means that we have passed the filters and requirements technical requirements necessary to offer advice on projects eligible for a32> be eligible for official aid.
You can check the accreditation on the website of the Generalitat by entering “Semapro” in the search engine.
Full technical review technical complete
At SEMAPRO, every refurbished welding robot undergoes a comprehensive overhaul. This includes cleaning and calibration of axes, verification of repeatability, replacement of worn parts (motors, gearboxes, internal wiring), updating of the controller and software if necessary, and testing of cycle under real working conditions. The result is a robot that has been refurbished to 100% ready to work as if it were new, but with the advantage of coming adjusted and calibrated. a49> of coming adjusted and optimised for your application.
Technical support technical support
At SEMAPRO, each refurbished welding robot undergoes a comprehensive inspection and commissioning process of inspection and overhaul designed to ensure their performance and reliability.
During this phase, the main mechanical, electrical and control systems are checked and adjusted, worn components are replaced and the parameters necessary for proper operation are updated.
Before delivery, the equipment is subjected to testing ensuring that it responds with precision and stability once it is incorporated into the production line.
The result is a fully operational and optimised robot, ready to be integrated into your production process with the performance of new equipment, but with a much more efficient investment.
Customisation and integration made easy
At SEMAPRO we adapt each reconditioned robot to the real needs of your process. We can integrate it with the most suitable welding torch (MIG, MAG or TIG), incorporate positioners or rotating tables and adjust the parameters of work to ensure a perfect bond.
Thanks to the experience of our engineers, even companies without previous experience in automation can easily implement these equipments, obtaining welds of high quality equipment easily, obtaining welds that are precise, repetitive and safe.
Types of robots for welding refurbished available
En SEMAPRO trabajamos con robots de soldadura reacondicionados de las principales marcas internacionales, como Yaskawa (Motoman), Fanuc, ABB y KUKA, entre otras.
Cada fabricante aporta ventajas específicas en alcance, carga útil o tipo de aplicación, lo que nos permite seleccionar el modelo más adecuado para cada entorno productivo.
We have robots for MIG/MAG or TIG welding, as well as collaborative options (cobots) for processes that require greater flexibility or interaction with operators.
Our technical team will advise you on the most efficient and secure configuration, ensuring that the chosen robot integrates seamlessly into your production line and delivers maximum performance at the lowest operating cost.
You can also consult our refurbished industrial robots where you will find equipment for multiple applications, not just welding.
Real cases from SEMAPRO
At SEMAPRO, we integrate reconditioned welding robots into different production environments, adapting each project to the customer’s technical and production requirements. Here are some examples that show how automation with reconditioned equipment has improved efficiency, quality, and industrial competitiveness.
Frequently asked questions
What is the difference between a reconditioned welding robot and a second-hand one?
A robot reconditioned by SEMAPRO undergoes a structured inspection and tune-up process: review of mechanical, electrical and control systems, replacement of worn components and operational testing prior to delivery. Unreconditioned used equipment may have misalignments, hidden faults or deterioration that affect quality and availability. With SEMAPRO, you get verified equipment that is ready to produce and technical support during implementation.
How much does a reconditioned welding robot cost compared to a new one?
It depends on many factors such as brand, model and the elements that accompany the robot. However, as a reference, a reconditioned one usually costs around 40–60% of the price of a equivalent new equipment.
This saving does not imply giving up features: when delivering the equipment ready for integration, it reduces installation for installation and start-up, improving the return on the investment.
Can I automate my welding process even if my company has never used refurbished welding robots?
Yes. Refurbished welding robots are an excellent entry point. At SEMAPRO, we accompany you every step of the way: we analyse your process, propose a cell design adapted to your plant, select the right robot, and carry out the installation, commissioning, and basic operator training.
What types of a3> welding and materials can I work with the reconditioned welding robots?
Practically the same as with a new robot. Our reconditioned robots support MIG/MAG welding processes (the most common for carbon and stainless steel), TIG welding (ideal for stainless steel and aluminium with fine finishes) and spot welding (electrode resistance, common in the automotive industry). In terms of materials, you can weld steel, stainless steel, aluminium and more, simply by changing the parameters and consumables. We ensure that the robot is delivered configured with the compatible welding power source and the appropriate torch for your application.
Are you considering incorporating a reconditioned welding robot into your business? a4> refurbished welding robot to your production line?
At SEMAPRO, we offer free technical advice with no obligation, where we analyse your case and guide you towards the best solution for your process.
No matter the size of your company, our approach is personalised, professional, and transparent. We will help you choose from available reconditioned Yaskawa, Fanuc, ABB, and KUKA models, depending on your production goals. Request your layout or quote today and take the first step towards efficient, safe, and profitable welding automation. With SEMAPRO, industrial digital transformation is within your reach!
